Why use isolated transmitters for non-grounded RTD applications ???
This question is often being raised by users of RTD sensors. Since Pt-100 thermal
elements are not usually grounded, it is often assumed that they do not require isolated
transmitters for proper operation. If the measurement environments were ideal, indeed this
assumption could be, at least, partially correct.
Unfortunately, industrial environments are often ridden with various types of airborne
contaminants in solid, liquid and gaseous forms. These may precipitate and settle inside,
and around the instruments' and the sensors' terminals. Add just a little bit of humidity
and you have created several potential parasitic leakage current paths, which could
seriously effect the device measurement accuracy as well as the signal integrity.
Consider the following schematic diagram :
A most prominent parasitic current path could occur between the 24VDC power supply line
and the sensor's terminal or wiring. A parasitic resistance value of 20Mcould cause
~1µA error in the excitation current. Assuming a standard 1mA excitation current, for a
common input range of 0-100°C (273°K-373°K) this will result in a ~0.26°C zero shift
error (~0.26%) and ~0.1°C gain error (totaling 0.36%). A 10Mparasitic resistance will double
the error to ~0.52°C and ~0.2°C gain error (totaling 0.72%).
Needless to say, the lower the parasitic resistance the higher the error. A 1Mresistance for
instance, not entirely uncommon in tropical and non-clean environments, will cause as much
as ~5.2°C zero error and a total of up to 7.2°C error at full scale. A smaller input
range will cause a proportionally larger % output error, naturally.
Parasitic resistance paths may also be caused as a result of metal migration internal to
the sensor structure, but these are not related to environmental conditions and are more
common in sensors used at elevated temperatures.
Isolated transmitters break the path of the parasitic resistance and prevent a leakage
current from flowing through the transmitter's circuitry, hence avoiding the errors almost
entirely.
Isolated transmitters in general also provide for a far superior common noise rejection
as well as far superior protection from electrical transients and surges in electrically
noisy environment or during weather extremes.